High-Speed Aseptic Filling Production Line for Dropper Bottles

A fully integrated 5-in-1 packaging loop: Automatic Bottle Feeding ➔ Precision Micro-Dosing ➔ Automatic Plug/Tip Insertion ➔ Precision Cap Feeding & Mechanical Arm Placement ➔ High-Torque Auto-Capping. Engineered for seamless standalone operation or direct integration into your existing packaging lines.

oRABS Isolation Barrier

The integrated open Restricted Access Barrier System (oRABS) creates a rigid physical and aerodynamic wall covering the entire dosing, plugging, and capping process. It minimizes human-to-product contact, ensuring a secure Class A environment.

Unidirectional Laminar Flow System

Maintains a stable unidirectional airflow velocity between 0.36 m/s and 0.54 m/s. Continuously sweeps away airborne particulates to secure an ultra-clean ambient filling zone.

Advanced HEPA Filtration Control

Equipped with an advanced fan and high-efficiency particulate air (HEPA) control system. Constantly regulates and monitors clean air circulation, ensuring a stable, self-purified production micro-environment.

Hermetic Glove Intervention

Integrated physical glove ports allow operators to perform safe manual adjustments inside the chamber without compromising the aseptic air barrier or risking batch contamination.

Precision Mechanics & Smart Inspection

4-Head Filling

All liquid-contacting components are crafted from premium AISI 316L Stainless Steel, with the main structural frame built from robust AISI 304. Features options for world-class UK-engineered Watson Marlow peristaltic pumps to deliver damage-free, high-precision micro-dosing.

All mechanical parts that interface with bottles, tips, and caps are engineered to withstand aggressive autoclave sterilization, matching the strictest biological hygiene protocols.

1. Filling Machine

Equipped with smart sensor arrays. If a bottle, inner tip, or outer cap is missing, the mechanical arm immediately detects the anomaly, and an automatic rejection system removes the non-conforming product without halting the line.

Process Compatibility

Versatile Fluid & Container Adaptation: 

Fully optimized for 5ml to 30ml 3-piece squeeze dropper bottles (Bottle + Dropper Tip + Screw Cap). This flexible kinematics system is highly compatible with a wide range of liquids, including:

  • Micro-liquids & Wellness Droppers 
  • High-value Serums & Essential Oils
  • Tinctures, Alcohol-based Solutions & Fragrances
  • Specialty Syrups, Liquid Extracts, and Fine Spirits

Standard Technical Specs

Technical ParameterStandard Configuration Specifications
Applicable Range5ml – 30ml Plastic Containers (3-Piece Dropper Style)
Monoblock FlowTurntable ➔ Filling ➔ Plug Placing ➔ Cap Placing ➔ Servo Capping
Liquid Contact MaterialAISI 316L Stainless Steel (Autoclave Compatible)
Frame & EnclosureAISI 304 Stainless Steel & Temper Glass oRABS
Dosing Pump TechnologyPremium UK Watson Marlow Peristaltic Pump / Ceramic Pump
Laminar Airflow Velocity0.36 m/s – 0.54 m/s (Adjustable Integration)
Operational ModesIndependent Monoblock / Fully Automated Line Connection

Global Network & Open-Door Factory Visit

When you visit CXM, you’ll realize that you’re not just buying a machine from China; you’re also benefiting from the comprehensive pre-sales and after-sales service we provide.

  • Face-to-Face Consultation: Meet the engineers who will build your line.
  • Global Service: Support centers in the UK, Germany, and the USA.
  • Open-Door Policy: We invite you to be our next visitor.

CHINA CHENGXIANG

Building 5, NO.699 Zhangwengmiao Road,Fengxian,Shanghai China

Mob: +86 13917437069

Email: info@chengxiangchina.com

 

USA CHENGXIANG

14508 central Ave, Chino, CA91710

Mob: +1 (949) 685-7737

Email: info@chengxiangchina.com

UK CHENGXIANG

Unit 2, 95 Ellingham way Industrial State, Kent, United Kingdom

Mob: +44 7842 063597

Email: info@chengxiangchina.com

GERMANY CHENGXIANG

Reuchlinstraße 10 10533 Berlin ,Germany

Mob: +49 1736163917

Email: info@chengxiangchina.com

Canada CHENGXIANG

Maple Ridge, V2W0H8, Canada

Mob: +1 236 518 6013

Email: info@chengxiangchina.com

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